Setup Guide
How To Set Dirt Bike Suspension: Sag, Clickers And Setup By Rider Weight
Most dirt bike handling problems start with suspension that was never set for the rider on it. This guide walks through the order that works: confirm the spring suits your weight, set race sag, check static sag, then use clickers to fine-tune. We use real numbers from owner's manuals so you can see what manufacturers actually specify.
The Setup Order
- Service first. Worn oil and seals make every setting meaningless.
- Set race sag with shock preload.
- Check static sag to confirm the spring rate suits your weight.
- Set fork air pressure or confirm fork springs for your weight.
- Start clickers at the manual's standard settings.
- Change one thing at a time, two clicks at a time, and write it down.
Start With A Bike That Is Ready To Set Up
Setup only works on suspension that is in good shape. Check that the fork seals are dry, the linkage and swingarm bearings move freely, and the fork and shock are within their service intervals. Owner's manuals put suspension service on an hour schedule for a reason: the 2026 KTM 450 SX-F manual calls for fork service and shock service every 45 operating hours. If your bike is overdue, service it first and set it up afterwards.
Also check the basics that change ride height and feel: tire pressures, chain slack and fuel level. Factory Connection recommends measuring with the fuel tank at least three-quarters full so the bike's weight matches how you ride it.
Race Sag Versus Static Sag
Race sag, also called rider sag or riding sag, is how far the rear suspension compresses from fully extended with you sitting on the bike in full riding gear. It sets the bike's ride height and geometry, so it changes how the bike turns and how stable it feels.
Static sag, also called free sag, is how far the rear compresses under the weight of the bike alone. Factory Connection describes rider sag as the measurement that should always be set, and free sag as the check that confirms the correct spring rate is installed. Static sag is not something you set directly. It tells you whether the spring is right for you.
How To Measure Race Sag, Step By Step
You need a helper, a tape measure or sag scale, and a fixed reference point on the rear fender directly above the rear axle. KTM's owner's manual describes the same three-measurement method below.
- Measure fully extended. Put the bike on a stand so the rear wheel hangs free. Measure from the center of the rear axle straight up to your reference mark. This is dimension A in KTM's manual (L1 in Race Tech's method).
- Get on in full gear. Take the bike off the stand. With a helper holding the bike upright, sit in your normal riding position with your feet on the footpegs and bounce a few times so the suspension settles.
- Measure loaded. Have the helper measure from the axle to the same mark again. KTM calls this dimension C.
- Calculate. Race sag is the fully extended measurement minus the loaded measurement (A minus C).
- Remove stiction. Race Tech's method takes the loaded measurement twice, once after pushing the rear down and letting it rise and once after lifting it and letting it settle, and averages them: Sag = L1 minus ((L2 + L3) / 2). If the two readings differ by more than 4 or 5 mm, Race Tech says the linkage needs attention.
- Measure the same way every time. Factory Connection warns that measuring from a point outside the swingarm arc can throw the reading off by as much as 15 mm. Use the same marks and the same stand every time.
How To Measure Static Sag
- Measure fully extended with the rear wheel off the ground, exactly as above.
- Put the bike on the ground with no rider. Hold it upright and let it settle.
- Measure from the axle to the same mark. Static sag is the extended measurement minus this one.
Sag Targets From Owner's Manuals
Your owner's manual gives the target for your bike. These examples show the range manufacturers use:
| Model | Race (rider) sag | Static (free) sag | Source |
|---|---|---|---|
| 2026 KTM 450 SX-F (SX-F US, EU and BR) | 105 mm | 35 mm | KTM owner's manual |
| 2026 KTM 450 SX-F Factory Edition | 105 mm | 38 mm (35 mm in the 2024 manual) | KTM owner's manual |
| 2019 KTM 250 SX-F | 105 mm | 35 mm | KTM owner's manual |
| 2004 Honda CRF450R | 100 mm standard (90 mm tight tracks, 110 mm fast tracks) | 10 to 25 mm | Honda owner's manual and competition handbook |
Honda's CRF450R handbook explains the trade-off well: less race sag (90 mm) helps the bike turn on tight tracks at a small cost in straight-line stability, while more race sag (110 mm) adds stability on faster tracks but turns slightly worse.
Adjusting Race Sag With Preload
Race sag is adjusted with the shock spring preload collar. More preload raises the rear and reduces sag; less preload lowers the rear and increases sag. Loosen the lock ring, turn the adjusting ring, retighten, and measure again. Keep going until race sag matches your manual. Clean the threads first, and follow your manual's instructions, because some bikes require the shock to be removed to change preload or springs.
Spring Rate By Rider Weight
Once race sag is set, measure static sag. This is where you find out if the spring suits you. Honda's 2004 CRF450R handbook gives a static sag window of 10 to 25 mm once race sag is set, and says that if the bike sags more than 25 mm under its own weight, the spring is too stiff for your weight. The opposite case is a spring that is too soft: Honda notes it needs so much preload to reach race sag that the rear tops out when the rider gets off, which shows up as very little static sag.
Manufacturers set their bikes up for an average rider. KTM's manuals state that its off-road bikes are delivered for a standard rider weight of 75 to 85 kg (165 to 187 lb) in full protective clothing. They add that small weight differences can be corrected with shock preload, but large differences need different springs. Honda's 2004 CRF450R handbook says its fork springs were about right for riders weighing 150 to 160 lb without gear.
| Rider weight (with gear) | Shock spring rate |
|---|---|
| 65 to 75 kg (143 to 165 lb) | 42 N/mm |
| 75 to 85 kg (165 to 187 lb) | 45 N/mm |
| 85 to 95 kg (187 to 209 lb) | 48 N/mm |
Spring rates are model specific, and Factory Connection notes that the right spring depends on weight, height, ability and intended use, not weight alone. They also stress that springs are chosen to carry the rider's load, not to make the suspension feel stiffer or softer. That job belongs to the clickers.
Setting An Air Fork For Your Weight
Many current motocross bikes use air forks, where pressure replaces the spring. The 2026 KTM 450 SX-F uses a WP XACT air fork and lists pressures by rider weight:
| Version and rider weight | Air pressure |
|---|---|
| SX-F EU and BR, 65 to 75 kg | 10.2 bar (147.9 psi) |
| SX-F EU and BR, 75 to 85 kg | 10.4 bar (150.8 psi) |
| SX-F EU and BR, 85 to 95 kg | 10.6 bar (153.7 psi) |
| SX-F US | 10.5 bar (152.3 psi) |
| Adjustment step | 0.2 bar (2.9 psi) |
| Allowed range | 7 to 12 bar (102 to 174 psi) |
These pressures change between model years, so use the manual for your exact bike. The 2024 KTM 450 SX-F manual has no rider weight table: it lists one standard pressure, 10.4 bar (151 psi) for the SX-F EU and BR and 10.7 bar (155 psi) for the SX-F US, changed in 0.2 bar (3 psi) steps within the same 7 to 12 bar range.
KTM's manual says to raise the pressure if the fork bottoms out frequently and never to set it outside the allowed range. Check it under the same conditions each time, at the earliest 5 minutes after switching the engine off, with the bike on a stand so the front wheel is unloaded (KTM 2024 owner's manuals).
Clicker Basics
Clickers adjust damping, which controls how fast the suspension moves. They do not hold the bike up. That is the spring's job.
- Compression damping slows the suspension as it compresses. More compression holds the bike up in big hits and under braking but can feel harsh on small bumps.
- Rebound damping slows the suspension as it extends. Too little and the bike kicks and feels nervous. Too much and the suspension packs down through a series of bumps.
- High-speed and low-speed compression. KTM's manual notes that these refer to how fast the shock compresses, not how fast the bike is moving. High-speed compression shows up on sharp hits and jump landings; low-speed compression shows up in slower movements such as weight transfer.
- Direction. KTM's manual states that turning an adjuster clockwise increases damping and counterclockwise reduces it. Settings are counted out from fully closed.
Start from the manual's standard settings. As an example, the 2026 KTM 450 SX-F (standard models, SX-F EU and BR) lists a standard shock low-speed compression of 15 clicks out, high-speed compression of 1.5 turns out, shock rebound of 15 clicks out, and fork compression of 12 clicks out, with Comfort and Sport alternatives either side. Make one change at a time, two clicks at a time, on a section of track you know, and note the result.
Troubleshooting Table
Use this table after sag and spring rate are confirmed. If a fix needs huge clicker changes, go back and check springs and sag.
| Symptom | Likely cause | What to try |
|---|---|---|
| Rear bottoms hard on jump landings | Not enough high-speed compression, or spring too soft for your weight | Confirm sag and static sag first. Add high-speed compression in small steps. If you need a lot, check the spring rate. |
| Rear kicks up over square-edged bumps | Too much rebound damping (packing) or too little rebound (kicking) | If the rear stays low through a bump series, open rebound 2 clicks. If it springs back fast, close rebound 2 clicks. |
| Bike will not turn, front pushes in corners | Rear sitting too low (too much race sag) or front riding high | Recheck race sag toward the lower end of the manual's range, then check fork height in the clamps and fork compression. |
| Headshake or instability at speed | Rear too high (too little race sag) or front diving too far | Recheck race sag toward the higher end of the range, and add a little fork compression if the front dives under braking. |
| Fork feels harsh on small bumps | Too much compression damping, air built up in the fork legs, or old fork oil | Open fork compression 2 clicks, bleed air from the fork legs if your manual calls for it, and check when the fork was last serviced. |
| Fork dives and bottoms under braking and landings | Too little compression damping or spring/air pressure too low for your weight | Close fork compression 2 clicks. On an air fork, raise pressure in the manual's steps within its allowed range. |
| Suspension felt great, now feels dead or inconsistent | Oil and seals overdue for service | Check service hours. Fork and shock service intervals in the owner's manual, such as every 45 hours on 2026 KTM motocross and enduro models alike, exist for this reason. |
Race vs trail. Follow the suspension schedule printed for your bike and the way you ride it. KTM lists fork and shock service at 45 hours on both its 250 SX motocross bike and its 300 XC-W enduro bike (KTM 2026 250/300 SX OM, PDF p. 40; KTM 2026 XC-W OM, PDF p. 55). Honda's CRF250R race bike changes fork oil about every 22.5 hours, while the CRF450X trail schedule only inspects the suspension every 1,200 miles or 12 months (Honda CRF250R 2025 OM, PDF p. 44; CRF450X 2025 OM, PDF p. 47). Pro suspension tech Bones Bacon says no interval is set in stone, and that sand is harder on suspension than hard-pack. His method is to log hours, notice when you keep adding stiffer and slower clicks to get the same feel, and ask the tech how worn the parts were, then build your own timeline. He also says the oil is usually the last thing to wear out, so a fork oil change alone is not a full service.
Keep A Setup Log
Write down race sag, static sag, spring rates, air pressure and every clicker position, with the date, track and conditions. Suspension changes slowly as oil ages, so a log also tells you when the bike has drifted from where it was good. In MotoMind you can keep these notes with the bike, track the suspension service intervals by engine hours, and give the sag check task a date interval if you want a push reminder to re-measure.
Skip the arithmetic with the free dirt bike sag calculator, which compares your numbers with KTM, Husqvarna, GASGAS and Honda manual targets. For controls, tire pressure and gearing, and setup advice by rider level, see the dirt bike setup guide.
Model-specific setup notes: YZ250F setup guide, YZ125 setup guide, CRF250R setup guide, and the general 4-stroke and 2-stroke setup guides.
FAQ
How much sag should a dirt bike have?
Use your owner's manual. As examples, the 2026 KTM 450 SX-F manual specifies 105 mm of rider (race) sag and 35 mm of static sag, and Honda's 2004 CRF450R manual gives a standard race sag of 100 mm with 90 mm for tight tracks and 110 mm for faster tracks.
What is the difference between race sag and static sag?
Race sag, also called rider sag, is how far the rear suspension compresses from fully extended with you on the bike in riding gear. Static sag, also called free sag, is how far it compresses under the bike's own weight. You set race sag with shock preload, then check static sag to confirm the spring rate suits your weight.
How do I know if my shock spring is too soft or too stiff?
Set race sag first, then measure static sag. If the bike sags too much under its own weight, the spring is too stiff for you. If there is very little static sag because you needed lots of preload to reach race sag, the spring is too soft. Honda's 2004 CRF450R handbook uses this check with a 10 to 25 mm static sag window.
What spring rate do I need for my weight?
Start with your manual's table. For example, the 2026 KTM 450 SX-F manual lists shock springs of 42 N/mm for riders weighing 65 to 75 kg, 45 N/mm for 75 to 85 kg, and 48 N/mm for 85 to 95 kg, with riders in full gear. Other bikes use different rates, so use the table for your model or ask a suspension shop.
Which way do I turn suspension clickers?
On most dirt bikes, turning a clicker clockwise (in) increases damping and counterclockwise (out) reduces it. Settings are counted out from fully closed. KTM's 2026 450 SX-F manual uses that convention for every adjuster.
How often should I check sag?
Check it whenever you change springs, after suspension service, when your weight or gear changes noticeably, and any time the bike starts handling differently. MotoMind's default schedule includes a suspension sag check every 25 hours, which you can adjust.
Sources
- KTM owner's manual 2026 450 SX-F / 450 XC-F (chassis tuning and technical data)
- KTM owner's manual 2024 450 SX-F (fork air pressure, sag, checking conditions)
- KTM owner's manual 2019 250 SX-F / 250 XC-F (sag targets)
- Honda 2004 CRF450R owner's manual and competition handbook (race sag, free sag, springs)
- Factory Connection: Suspension, setting sag
- Factory Connection: Suspension basics
- Race Tech: Setting sag the Race Tech way (archived copy)
- KTM owner's manual 2026 250 SX / 300 SX (service schedule)
- KTM owner's manual 2026 250 XC-W / 300 XC-W (service schedule)
- Honda 2025 CRF250R owner's manual (maintenance schedule)
- Honda 2025 CRF450X owner's manual (non-competition schedule)
- Motocross Action: Bones Bacon on when to service your fork and shock
Keep Suspension Service On Schedule
MotoMind tracks fork and shock service intervals automatically by engine hours, and keeps your setup notes with the bike.
